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Technical Articles
 
Home >> Technical Articles >>Self-Adjusting Brakes and Emergency Brakes
Self-Adjusting Brakes and Emergency Brakes
Time: 2009-01-05
The single-piston floating-caliper disc brake is self-centering and self-adjusting. The caliper is able to slide from side to side so it will move to the center each time the brakes are applied. Also, since there is no spring to pull the pads away from the disc, the pads always stay in light contact with the rotor (the rubber piston seal and any wobble in the rotor may actually pull the pads a small distance away from the rotor). This is important because the pistons in the brakes are much larger in diameter than the ones in the master cylinder. If the brake pistons retracted into their cylinders, it might take several applications of the brake pedal to pump enough fluid into the brake cylinder to engage the brake pads.
Self-adjusting disc brake
 
Older cars had dual or four-piston fixed-caliper designs. A piston (or two) on each side of the rotor pushed the pad on that side. This design has been largely eliminated because single-piston designs are cheaper and more reliable.
 
­In cars with disc brakes on all four wheels, an emergency brake has to be actuated by a separate mechanism than the primary brakes in case of a total primary brake failure. Most cars use a cable to actuate the emergency brake.
Disc brake with parking brake
 
Some cars with four-wheel disc brakes have a separate drum brake integrated into the hub of the rear wheels. This drum brake is only for the emergency brake system, and it is actuated only by the cable; it has no hydraulics.
 
Other cars have a lever that turns a screw, or actuates a cam, which presses the piston of the disc brake.
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